Next-Generation Corrosion Monitoring: ScoutDI 137 Drone System and UTM Integration

In industrial settings, corrosion can be a major issue that leads to equipment failure, safety hazards, and significant economic losses. Therefore, implementing effective corrosion monitoring strategies is crucial to ensure the smooth operation of industrial facilities. This article explores the innovative Scout 137 Drone System with UTM (Ultrasonic Thickness Measurement) payload, highlighting its importance, role in industries, techniques used and economic impact.

Corrosion is a natural process that occurs when metals are exposed to various environmental factors, involving the deterioration of metal surfaces due to chemical or electrochemical reactions with moisture, gases, or other substances. This phenomenon has been a challenge for industries and infrastructure for centuries, with significant economic impacts costing billions of dollars annually in maintenance, repair, and replacement of corroded structures and equipment. 

Ultrasonic testing is a non-destructive technique that uses high-frequency sound waves to detect changes in metal thickness caused by corrosion. This method is highly effective for early detection, enabling timely intervention and prevention of significant damage. The UTM payload on the ScoutDI 137 drone provides precise measurements, making it an invaluable tool in the fight against corrosion.

The ScoutDI 137 drone system, when integrated with its UTM payload, offers significant advantages for corrosion monitoring. The UTM payload provides precise data on metal thickness, allowing for early detection of corrosion. The drone can reach areas that are difficult, dangerous, or impossible for humans to access, such as high structures, confined spaces, and hazardous environments. By using the drone to perform inspections, workers are not exposed to potentially dangerous conditions, reducing the risk of accidents. The ScoutDI 137 drone system can quickly cover large areas, providing comprehensive data in a fraction of the time it would take for manual inspections.

Integrated with Scout Portal, the ScoutDI 137 Drone System UTM payload enhances visual inspection capabilities with live A-scan ultrasonic thickness measurements. Key features include: live A-scan for real-time evaluation, enabling on-screen assessment during flights, and a motorized probe head with smart release for precise, remote adjustments and easy disconnection. The system's tethered design provides unlimited flight time, allowing for extended inspections without battery concerns. Additionally, 3D LiDAR ensures safe operation even beyond visual line of sight with anti-collision and BVLOS support. All visual and UTM data are automatically location-tagged for detailed mapping and analysis. The system also features an IACS-compliant UTM probe, developed with Tritex NDT, offering versatility with different frequency options and a robust design for precise measurements. All collected data is integrated into the Scout Portal for comprehensive 3D visualization and easy data sharing. This advanced drone system provides accurate, early detection of corrosion, improves safety by reaching hazardous areas, and supports efficient, informed decision-making in industrial corrosion monitoring.

Corrosion monitoring is essential for protecting industrial assets and ensuring operational efficiency. By using advanced techniques like ultrasonic testing with the ScoutDI 137 drone system, companies can proactively manage corrosion, prevent equipment failure, and enhance safety measures.

Corrosion can degrade equipment over time, leading to unexpected failures and costly repairs. The ScoutDI 137 drone systemallows companies to identify corrosion at its early stages and take preventive actions, such as applying protective coatings, implementing corrosion-resistant materials, or adjusting operating conditions. This proactive approach extends the lifespan of industrial assets and reduces downtime and maintenance costs.

Corroded equipment poses significant safety risks to workers and the environment. By deploying the ScoutDI 137 drone for regular inspections, companies can identify potential hazards and implement appropriate safety measures, ensuring the well-being of employees and reducing the likelihood of accidents or environmental incidents. Additionally, the drone’s ability to access confined spaces and hazardous areas minimizes the need for human intervention, further enhancing safety.

Corrosion has significant economic consequences for industries, including direct costs from repairs and replacements and indirect losses from downtime and reduced productivity. Implementing effective corrosion monitoring with the ScoutDI 137 drone system leads to considerable cost savings by preventing major equipment failures and enabling better maintenance planning.